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Marbett Component Solutions

for Beverage End-Users

Contents

• Why this Catalogue

• Solutions for Chain Wear Strips Page 5

Quality and Productivity Applications and Suggested Products

• Solutions for Chain Return Page 15

Quality and Productivity Applications and Suggested Products

• Solutions for PET Air Conveyors Page 27

Quality and Productivity Applications and Suggested Products

• Solutions for Bearings Page 33

Quality and Productivity Applications and Suggested Products

The company The industries served

Rexnord is a global company supplying many industries with power transmission and conveying components. The product offering ranges from roller chains, couplings and geared products to conveyor chains, belts and components.

The head office is based in the United States, with several divisions all over the world. The Rexnord FlatTop division is manufacturing conveyor chains, belts and components.

Rexnord is fully committed to meet customer expectations; huge knowledge of the business reduces maintenance costs, eliminates redundant inventories and prevents downtime, all in close co-operation with OEMs and end users. This is a

result of Rexnords focus on product development, application engineering, operations and customer service.

Rexnord FlatTop Europe represents 3 strong brands: Rexnord, MCC and Marbett.

With production facilities in ‘s-Gravenzande and Correggio,

sales offices in The Netherlands, Italy, a large sales group for local service in many countries and distributors all over the world, Rexnord is always close to its customers.

In this way a fast and reliable delivery is guaranteed.

Rexnord chains and belts are being used to convey a wide variety of products: bottles, cans, boxes, crates, tires, loose food, glass jars, PET containers, trays; shortly every transport in production halls in virtually any industry.

The product range has been split up over two catalogues, one for Rexnord/MCC Table Top/MatTop chains and one for Marbett conveyor components.

As the handling specialist in the field of conveying, the Rexnord product portfolio is providing solutions for complete lines in several industries in order to improve productivity.

In beverage industry palletizers, depalletizers, washers, labelers, fillers, pasteurizers, inliners, outfeeds, elevators and accumulation tables are

equipped with slatband chains, curves, sprockets, belts, bearings, leveling elements and many more conveyor components.

For the container manufacturing industry special products and materials are available, such as abrasion resistant polyamide for glass plants, vacuum chains for can making and gripper chains for vertical transport.

For food industry applications modular belts and components with Microban antibacterial protection are

used in deboning, grading and trimming lines for meat, poultry and seafood. A wide range of products is also offered for blanchers, cookers, washers, coolers and processing lines

in fruit, vegetables, bakery, confectionary etc. And many more products are available for the handling of packed food.

In automotive industry the products are engineered to meet the most demanding applications, such as rubber processing and tire handling.

This is just a short selection of the applications in which Rexnord products are being used. Among others they have also found their way into pharmaceutical production lines, battery manufacture, paper and cardboard production.

Rexnord and MCC TableTop chains and MatTop belts

The product line can be split up into:

• Steel slatband chains

In various materials ranging from carbon steel to special stainless steel with better wear and sliding properties; types straight running, sideflexing tab, bevel and Magnetflex, with

and without rubber top.

• Plastic slatband chains

Wide range of materials and various executions; single hinge, double hinge, heavy duty, vacuum, lbp rollers and rubber top.

• Plate Top and Gripper chains

Based on the Rexnord roller chains in both stainless and carbon steel; Plate Top chains have steel or plastic top plates; Gripper chains have different types of rubber inserts.

• Case conveyor and Multiflex chains Different types of acetal for both straight running and sideflexing transport of products varying from heavy crates to small juice packs.

• Curves

Magnetflex, Tab and bevel, as well as straight tracks to support the chain in all parts of the line; there are many standard versions besides the ability to make any special curve needed

in your applications with short delivery times.

• Modular belts

Pitches differ from 0.5 to 2.25 inch to suit any application. Most series have both closed and open top executions; some also available with rubber top for inclined conveying.

Marbett conveyor components

The product line can be split up into:

• Chain guide components

Profiles, corner tracks, straight tracks, return rollers, serpentine, plugs for connections.

• Product handling components Guide rails, roller guides, guide

rail clamps, guide rail brackets and connecting clamps in plastic or stainless steel.

• Frame support components Side mounting top brackets, bearing heads, support bases and connecting joints, stainless steel components.

• Supporting and leveling elements Different versions in steel and plastic,

articulated and fixed, with and without gripper bottom and vibration absorbing feet.

• Self-aligning bearings Square, oval, pillow block, side flange,

take-up, round, and other executions, all with open and closed unit. Lubricated for life versions are also available.

• Miscellaneous components Line control elements, hinges, locks, knobs, modular transfer roller plates, rollers, tensioners, nozzles, cable carriage chains, shaft collars and nose-over bars.

Why this catalogue

• We have a big Conveyor Components catalogue that is made for equipment manufacturers mainly

• With this small catalogue we want to concentrate on components that End-Users need to replace to keep bottling line productivity as high as possible

4

Solutions for Chain Wear Strips

• Wear strips are vital for chain’s wear life

- Old wear strips might look like new, with no thickness change, but microscopic

abrasive particles coming from conveyed products or chains or environment are

often embedded.

They will cause premature wear on the new chains

- Why risk 100 $ of chain to save 20 $ of wear strips? ( prices just for reference )

• Check what you are buying: Outstanding Low Friction-Low Wear UHMWPE

- 5.6 million “density” = stronger wear resistance, better friction.

- Most wear strips on the market use materials with < 4 millions density

• machined (worse finishing) profiles ( mostly < 2 millions )

• standard extrusion profiles ( less wear resistant properties, mostly < 2 millions )

- ULF Premium Quality, Self Lubricated version with Solid Lubricant also available.

• Results: Higher Productivity and Cost Saving

- Longer Chain Wear Life - Reduced Maintenance-Downtimes

- Longer Guide Wear Life

- Reduced energy consumption

- Limited or null lubrication possible

• Rexnord-MCC chains reach best performances by Marbett wear strips

5

Chain - Guide Profiles

Part. S0262

Chain - guide profile

Packaging

• Material

Polyethylene UHMWPE with molecular

3 20

Colour

metres

Code

density 5.600.000.

• Linear expansion

3

coefficient

4

2 x 10 -4

5

Calculation of thermal

20 3

Reinforced version

- Standard packaging : coil.

expansion see page 38.

• Operating temperature + 6

In air (- 40 to + 80 C). P 0

+ 1

0

In hot water (+ 70 C).

H

• Position of guides. See page 39.

• TableTop® chains series 812 - 815 - 820 - 831 - 881TAB - 8811TAB - 879TAB - 880TAB

Chain width 82,5 mm (K 325) / Guide clearance 45 mm

Part. S0261

20

Chain - guide profile

Packaging

With

Code

Without

Part./Art. Réf. 261

82,5

20 42,1

43

45

100

Part./Art. Réf. S0262

Part./Art. Réf. S0261

Part./Art. Réf. S0243

Part./Art.

Réf. S0244

metres

Microban® Microban®

3

10

40 651992

65681

Chain width 82,5 mm (K 325) / Guide clearance 49 mm

TM ®

antibacterial protection

- Applicable to 2,5 to 3,5 mm thick sheet metal.

- Colour : white ( with Microban® ), green ( without Microban® ).

- Standard packaging : coil.

82,5

18 49

100

Part./Art. Réf. S0241

Part./Art. Réf. S0251

Chain width 114,3 mm (K 450)

114,3

Part./Art. Réf. S0262

Part. S0243

20

Chain - guide profile

Packaging

With

Code

Without

42,1

43

Part./Art.

Part./Art. Réf. S0241

Part./Art. Réf. S0251

metres

Microban® Microban®

Réf. S0261

90 698642

63701

Chain width 152,4 mm (K600), 190,5 (K750)

2

3

TM ®

antibacterial protection

- Colour : white ( with Microban® ), green ( without Microban® )

- Standard packaging : coil.

Part./Art. Réf. 244

152,4-190,5

42,1

43

45

Part./Art. Réf. 261

Part./Art. Réf. S0241

Part./Art. Réf. S0251

Part./Art. Réf. S0262

Part./Art. Réf. S0386

Best choice Standard

• TableTop® double hinge chain series 802 - 805 Chain width 190,5 mm (K 750)

On request : minimum quantity may apply. Consult our Customer Service for availability.

190,5

Part./Art.

Réf. S0241

Part./Art.

Item code for order = Part. + Code

6

80,5

82,5

Part./Art. Réf. S0244

Réf. S0251

Chain - Guide Profiles

2,5

• TableTop® double hinge chain series 821 Chain width 190,5 mm (K 750)

Chain - guide profile

Packaging

Part. S0241

2,5

2 18

190,5

136,5

Part./Art.

Réf. S0262

Part./Art. Réf. S0241

Part./Art.

Colour

Green Black

metres

80

80

Code

63641

60356

3

18 2

Chain width 304,8 mm (K 1200).

304,8

Réf. S0251

- Standard packaging : coil.

Part./Art. Réf. S0674

140 4 Part./Art.

Réf. S0262

• TableTop® chains series 882 TAB Chain width 114,3 mm (K 450)

114,3

57,2

60

Part./Art. Réf. S0262

Part./Art. Réf. S0241

Part./Art. Réf. S0251

Part./Art.

Chain - guide profile

Packaging

Part. S0251

2 18

Réf. S0261

Colour

metres

3 2

Code

Chain width 254 mm (K 1000), 304,8 mm (K1200).

Green

10

40 63631

254-304,8 Part./Art.

Réf. S0262

- Applicable to 2,5 to 3,5 mm thick sheet metal.

- Standard packaging : coil.

Part./Art. 4

Réf. S0674

• PlateTop chains series 1874 - 4874 - 1873

Chain width 82,5 mm (K 325), 114,3 mm (K 450), 152,4 mm

(K 600)

82,5-114,3-152,4

31,75

Part./Art. Réf. S0223

Part./Art. Réf. S0262

Part./Art. Réf. S0241

Part./Art. Réf. S0251

Chain - guide profile

Part. S0244

34,6

Part./Art. Réf. S0261

Colour

L x H mm

Packaging metres

H

Code

• Low backline pressure chains series SLBP 882 TAB - SLBP 821 Chain width 95,2 mm (K 375)

Green

20 x 3 60

20 x 5 80

25 x 3 60

63711 L

63691

63721

Part./Art. Réf. S0261

57,2

60

95,2

Black

30 x 3 60

40 x 3 60

40 x 5 50

20 x 3 60

20 x 5 80

63731

63661

608172

60386

60376

95,2

Part./Art.

Chain width 190,5 mm (K 750)

Réf. S0244

- Standard packaging : coil.

Best choice Standard

190,5

Part./Art. Réf. S0244

On request : minimum quantity may applay. Consult our Customer Service for availability.

Item code for order = Part. + Code

7

Chain - Guide Profiles

Part. S0825

Chain - guide profile

Packaging

• Material

Polyethylene UHMWPE with molecular

density 5.600.000.

3 21

Colour

Green

metres

40

Code

632033

• Linear expansion coefficient

2 x 10 -4

3 3

- Applicable to 2,5 to 3,5 mm thick sheet metal.

10

- Can be used in combination with Part. S0784.

- Standard packaging : coil.

Calculation of thermal expansion see page 38.

• Operating temperature + 6

In air (- 40 to + 80 °C). P 0

+ 1

0

In hot water (+ 70 °C).

H

• Position of guides. See page 39.

Chain width 82,5 mm ( K 325 ) / Pitch 85 mm

50 85 50

82,5 2,5

42,1 43

Part./Art. Réf. S0825

Part. S0822 Chain - guide profile

44,5

Part./Art. Réf. S0784

4 22

Colour

Green

Length metres

3

6

Code

632713

632723

Chain width 84 mm pitch 85 mm

50 85 50

6

84 1

Part./Art. Réf. S0822

4

10,5

- Can be used in combination with Part. S0362.

- Standard packaging : bars of 3 and 6 metres.

- Packaging : 96 metres.

FTDP1000

Part./Art.

FTM 1060

Réf. S0362

• TableTop® chains series 820 - 880TAB

Part. S0386

Chain - guide profile

Chain width 87 mm ( K 343 ) / Pitch 88 mm

Multi strand conveyors, with 82,5 mm width chains and pitch 88 mm, can be modified to convey PET bottles with pethal bottom or other unstable products.

50 88 50

82,5 5,5

4

Colour

Packaging metres

Code

42,1

Part./Art.

Réf. S0262

Black 40 66096

- Can be used in combination with Part. S0387.

- Standard packaging : coil.

43

45 Part./Art.

Réf. S0263

Reinforced version

Change chains ( from 82,5 mm to 87 mm width ) and wear strip, in this way the Gap between chains is reduced ( from 5,5 mm to 1 mm ) while the conveyor frame is unchanged ( pitch 88 mm )

Best choice Standard

On request : minimum quantity may apply. Consult our Customer Service for

50 88 50

87 1

42,1 43

Part./Art. Réf. S0386

availability.

Item code for order = Part. + Code

45 Part./Art.

Réf. S0387

8

Chain - Guide Profiles

Chain width 82,5 mm ( K 325 ) / Pitch 85 mm

Chain - guide profile Part. S0784

50 85 50

82,5 2,5

42,1 43

Part./Art. Réf. S0825

Colour

Green Black

Length metres

3

6

3

6

3

Code

620513

7

620523

620533

620543

44,5

Part./Art. Réf. S0784

- Standard packaging : bars of 3 and 6 metres.

- Packaging : 96 metres.

Chain width 82,5 mm ( K 325 ) / Pitch 85 mm 50 85 50

82,5 2,5

42,1

Part./Art. Réf. S0262

Chain - guide profile Part. S0362

4

Colour

5

Green

44,5

43

Part./Art.

Réf. S0362

Black

- Standard packaging : bars of 3 and 6 metres.

- Packaging : 96 metres.

Reinforced version

• TableTop® chains series 820 - 880TAB Chain width 87 mm ( K 343 ) / Pitch 88 mm

Multi strand conveyors, with 82,5 mm width chains and pitch

88 mm, can be modified to convey PET bottles with pethal bottom or other unstable products.

50 88 50

82,5 5,5

42,1 43

Part./Art. Réf. S0262

Chain - guide profile Part.

4

Length

Colour metres Code

S0387

45 Part./Art.

Réf. S0263

3

Black

6

694351

5

66106

Change chains ( from 82,5 mm to 87 mm width ) and wear strip, in this way the Gap between chains is reduced ( from 5,5 mm to 1 mm ) while the conveyor frame is unchanged ( pitch 88 mm )

- Can be used in combination with Part. S0386.

- Standard packaging : bars of 3 and 6 metres.

- Packaging : 96 metres.

Reinforced version

50 88 50

87 1

42,1 43

Part./Art. Réf. S0386

Best choice Standard

On request : minimum quantity may applay. Consult our Customer Service

45 Part./Art.

Réf. S0387

for availability.

Item code for order = Part. + Code

9

Chain - Guide Profiles

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