REXNORD - MARBETT - MCC
FlatTop Catalog
Download the most up-to-date version at www.rexnord.comRexnord® FlatTop conveyor chains and components are leading edge solutions designed to continuously improve productivity for customers in every application. With more than 120 years of experience, Rexnord offers the broadest selection of high quality chains, components, sprockets and accessories available in the world. Our team of experienced application engineers and industry experts is committed to helping you select the ideal product for your application.IndexRexnord® TableTop® chains are engineered to satisfy a wide range of conveyor applications for virtually any industry. A large selection of straight running andMetal TableTop Chains - Straight RuningPlastic TableTop Chains - Straight runingMetal TableTop Chains - Straight Runing With RubberTop Plastic TableTop ChainsLBP Chains - Straight Running Case Conveying Chain- Without TabPlateTop® Chains - Straight Running Metal TableTop Chains - Side-flexingPlastic TableTop Chains - Side-flexingMetal TableTop Chains - Side-flexing With RubberTop® Plastic TableTop Chains - Side-flexing With RubberTop®LBP Chains - Side-flexingTableTop ChainbeltsMultiflex ChainsCase Conveyor ChainsPlateTop Chains - Side-flexingPlateTop Gripper Chains - Side-flexingIn 1938 Rexnord introduced the worlds first metal TableTop chain with integrated top plate and hinge eyes. Nowadays the Rexnord and MCC product lines of steel slatband chains offer many materials, types and grades, enabling a solution for any application. Metal slatband chains are ideal for handling glass bottles, PET containers, kegs, crates and many other products.Surface finishSliding propertiesFlatnessWorking loadPolished hinge eyesHardened PinsFlatnessProgrammeMetal TableTop chains are available in the following materials:ApplicationStraight Run Single Hinge Max-LineStraight Run Heavy Duty Max-LineStraight Run Single Hinge Max-Line 1”Straight Run Single Hinge Quick LinqSideflex Single Hinge Bevel Max-LineSideflex Single Hinge TabSideflex Single Hinge Small RadiusOpti-PlusMagnetflex® Single Hinge 1”Magnetflex® Single hinge Quick LinqStraight Run Single Hinge Tab RubberTop®Opti-PlusStraight Run Heavy Duty Tab Max-Line RubberTop®66-Series Opti-PlusMagnetflex® Heavy Duty Max-Line RubberTop®From standard low friction to specialized high-tech materials for very specific applications, the Rexnord plastic TableTop range is capable of delivering a wide range of solutions for conveyor applications for virtually any industry.High strength materialsSliding propertiesFlatnessStandardization84 mm wide chainsD-pinsProgrammePlastic slatband chains are available in the following materials:ApplicationChain Material MassHP-AcetalStraight Run Single Hinge With Thick Top PlateStraight Run Heavy DutyXL-AcetalMagnetflex® With Thick Top PlateBWX-Polyamide CompositeStandard Radius Single Hinge BevelLF-AcetalLF-AcetalXL-AcetalLF-AcetalChain Type Code NumberSideflex Tab Heavy DutyLF-AcetalChain Type Code NumberLF-AcetalStraight Run MiniatureD-AcetalStraight Run Double Hinge Rubber PushersStraight Run Double HingeMagnetflex® Heavy Duty SupergripPBTLF-AcetalStandard Radius Single Hinge TabLF-AcetalLF-AcetalSmall Radius Single Hinge TabLF-AcetalStraight Run Double Hinge LBPStraight Run Heavy Duty LBPMagnetflex® Heavy Duty LBPXLA-AcetalXLA-AcetalSmall Radius Single Hinge Tab LBPLF-AcetalSideflex Heavy Duty Tab LBPXLA-Acetal XLG-AcetalXLG-AcetalFlatTop Magnetflex® 1055BWX-Polyamide CompositeXLG-AcetalBWX-Polyamide CompositeFlatTop 1055 TABXLG-AcetalNSH 815Split moulded sprocket NSH 815NSH 820Classic Idler Drums, Injection Moulded - NXT 820 Metric BoresSplit Idler Drums, Injection Moulded - NSXT 820 Metric BoresSS/SI 75 SD 75NS/NSX 821N/NX 800Kus 821KXT 800For steel chain series: 661.Split Sprockets, Machined - SS SH Metric BoresFor plastic chain series: 1080Multiflex ChainsArmor CladSafetyCase conveyor ChainsPin designCorner discsProgrammeMultiflex and case conveyor chains are available in the following executions:1775 ZeroGap™XLG-Acetal2565 ZeroGap™ Heavy Duty1757 TAB with Rubber1700 TAB K1720 Pag. 83 / 841710 TAB K1713 TAB KKU 1700 KU 1775For Multiflex chain series: 1775.Classic Semi-Steel Sprocket, Excentered Hub - GG 1757 Inch BoresND1700 FLND1700 TBSideflex with TABSStraight Run Reinforced without TabsSideflex Reinforced with Tabs with Higher LinkCC1400/1431Semi-Split Sprockets for CC1400/1431 Sprocket Ring SetKU 2755Classic Sprocket for BSM 2755Gripper chainsConnection linksSprocketsApplicationStraight Run ¾” Pitch Plastic Top PlateLF-Acetal Top Plate/Steel Base ChainSideflex ½” Pitch Tab Plastic Top PlateSideflex ¾” Pitch Tab Small Gap 11,8 mmLF-Acetal Top Plate/Steel Base Chain BWR-Top Plate/Steel Base ChainLF-Acetal Top Plate/Stainless Steel Base ChainSideflex ¾” Pitch Tab Plastic Top Plate With Rubber3-Finger Gripper ½” Pitch Plastic TabSnap-On 2-Finger Gripper ¾” Pitch Plastic TabHP-Acetal Top Plate /Steel Base ChainApplicationNon Marking Tubular ReturnpartTab and BevelHigh PV-limitCustomized curvesSelection TablesNumber of TracksMagnetflex Combi-A Version C2Number of TracksMagnetflex Combi-A Version C4Number of TracksMagnetflex Combi-A Version C5A-C5CNumber of Tracks1Width W 100 mm Version C5CNumber of TracksMagnetflex Combi-X Version CX6Magnetflex Combi-X Version CX7Number of TracksMagnetflex Combi-A Version CF6Magnetflex Combi-A Version C22ANumber of TracksMagnetflex Combi-A Version C43Number of TracksMagnetflex Combi-A Version C6TMagnetflex Combi-A Version C66Magnetflex Combi-A Version C86Magnetflex Combi-A Version C96Magnetflex Combi-A Version LBP861Magnetflex Combi-A Version LBP96Number of TracksMagnetflex Combi-X Version CXB6Magnetflex Combi-X Version CXC6Version KTX 013KTU for single hinge chainsVersion KTU 215Version KTU 218Version KSU 218Version KSU 230MatTop ChainsSolid Top ChainsPerforated Top ChainsRubberTop ChainsMatTop ChainsRaised Rib ChainsVacuum Holes ChainsLow Backline Pressure (LBP)Side-Flexing ChainsSolid Top/Flat TopPerforated Top/Flush GridRaised Top/Raised RibVacuum TopRubber Top/SuperGripLow Backline Pressure (LBP)SideflexingMetric and imperial widthsPositrack guiding systemDynamic Transfer System (DTS/FreeFlow)Flights and sideguardsMass handlingSplit Sprockets Classic SprocketsThe 1500-Series 15 mm pitch belt helps to eliminate container tipping and jam-ups at conveyor transfer points. These belts are designed to enable smooth inline nose-over and 90° transfers. 1500-series is available in open, closed and rubber top executions, of which last two in both imperial and metric widths. As a standard the belts are supplied in high-performance acetal and high-temperature resistant polypropylene for beverage applications.HP-Acetal with PBT PinsHT-Polypropylene with PBT Pins BLT-Polyethylene with Polyethylene PinsXLG-Acetal with PBT PinsAdvanced Performance Polymer Alloy with PBT pinsXLG-Acetal with PBT PinsSplit SprocketsThe 8500-Series ¾-inch pitch belt has several strong design features, making it suitable for amongst others beverage, packaging and food industry. The small belt pitch ensures a smooth operation. 8500-Series is available in a closed and an open execution. Mold-to-width executions are available with Tab guides for single line applications. As a standard the belts are supplied in high- performance acetal and in polypropylene.Solid Top 8505Perforated Top 8506Split SprocketsThe 5930-Series ¾-inch pitch belt is intended for light to medium loads in can manufacturing, can handling and food industry applications. The belts ensure a smooth operation. 5930-Series is available in a closed and an open execution.Solid Top 5935Perforated Top 5936Vacuum Top 5935Classic Sprockets MouldedSplit Sprockets Injection Moulded Round BoresAssembly Belt TypeFingerplates Raised RibProfiles for FingerplatesRaised Rib 1000 Railtrack NarrowFingerplates Raised Rib NarrowSplit Sprockets Wide HubClassic SprocketsThe 1005-Series 1-inch pitch heavy-duty belt combines a ½-inch thickness with a robust belt design and an all-round pitch, making it a versatile belt for amongst others beverage, glass manufacturing and packaging applications.XLG-Acetal with PBT PinsAdvanced Performance Polymer Alloy with PBT PinsXLG-Acetal with PBT PinsXLA-Acetal with PBT Pins Split Sprockets and Idlers MachinedSplit Sprockets and Idlers MouldedThe 1010-Series 1-inch pitch belt is designed to meet the increasing demand from food processing industry for improved hygiene and better cleanable products. It is meant for light to medium duty applications, where cleanability and hygiene have got the highest importance. It can handle meat, poultry, seafood, fruits and salads after being cut or processed otherwise.Solid Top 1015Classic SprocketsThe 7700-Series 1-inch pitch heavy-duty belt is used for a large variety of applications. Because of its robust design these belts are common for glass works and automotive industry. 7700-Series is available in a closed, two open,HP-Acetal with PBT PinsBWX-Acetal with PBT PinsTCF-Tough Composite Friction Top HTF-High Temperature Friction TopClassic Sprockets MachinedThe 6300-Series 50 mm pitch hybrid belt combines the features of steel and plastic components with the advantages of a real modular system. The new 6300T series offers a brick-layed pattern in combination with a reusable pin retention system.WHT-Polypropylene with Polypropylene Pins BHT-Polypropylene with Polypropylene PinsPerforated Top 6391TWHT-Polypropylene with Polypropylene Pins BHT-Polypropylene with Polypropylene Pins WLT-Polyethylene with Polyethylene PinsSplit SprocketsRound BoresFlush Grid 2000Raised Rib 2000 Heavy DutyUSP-Polypropylene with Polypropylene PinsSuper Rib 2000XLG-AcetalProfiles for Fingerplates Stainless SteelWearstrip DTS-C 2000Perforated Top 2016Textured Top 2011Accessory Information:The 6990-Series 2¼-inch pitch heavy-duty MatTop chain is designed for the automotive industry, to be used in long and wide conveyors, without the requirement for tensioning. The 6990 technology is suitable for minimizing the overall conveyor height construction avoiding deep pit constructions. The high load capability of these belts allow the handling of people and carsSafety Top 6999Split SprocketsSplit Sprockets Square BoresAccessory:Safety Top 6999 HybridBSM FR-PASafety Top 6999 HybridWeightFR-PAKU6990 HybridTo achieve the industry’s highest reliability, Rexnord has designed 2¼-inch pitch Fortrex™ stainless steel MatTop chain, a breakthrough in tunnel pasteurizing conveying. In pasteurization, long-lasting shelf life and chain life are critically important. Long-lasting shelf life preserves the good taste and quality of beverages and foods. And, long-lasting chain life guarantees uninterrupted productivity as containers move at precise speeds through controlled temperature zones of long pasteurizer tunnels.Reinforced PolyamidSplit SprocketsSplit Sprockets Square BoresAssembly Belt Type Code Number*Safetytop 3129Rubber Top 3125Acetal With Polyester Pins1265/1285 Series product overview1265/1285 Series in machined curvesAssembly Belt TypeWSM-Acetal With Reinforced Plastic PinsSMB-Acetal With Reinforced Plastic PinsRBPSplit Sprockets MachinedSprocket Type Code NumberSplit Sprockets Injection Moulded Round BoresSquare BoresClassic Sprockets Round BoresPositrack CurvesCode NumberXLG-Acetal with PBT PinsRBPRBPAssembly Belt TypeWSM-Acetal with PBT PinsRadius 1275 Tight Radius Inner ModulesXLG-Acetal with PBT PinsCurvesAssembly Belt TypeHP-Acetal with Polypropylene PinsCurvesSplit Sprockets Round BoresCode Numbers for 2000- and 2500-SeriesSprockets and Idlers for Multiflex Chains
Industry applications
For the most demanding bottling and container applications, there is no substitute for the performance and productivity of Rexnord TableTop and MatTop Chains. Since 1938, with the ground-breaking 815 TableTop stainless steel straight-running chain, Rexnord has pioneered innovation in beverage and food conveying that has inspired loyalty and driven specification for Rexnord conveyor chains from customers around the globe.
Line efficiency
Smooth container flow at high speeds is essential to increase line efficiency and preventing product damage. Especially when moving from multiple to single lanes or the reverse, the gentle slide of bottles across ultra-flat, highly polished stainless steel Rexnord chain can contribute significantly to the quality and efficiency of your beverage production line.
Applications in beverage
Rexnord products cover a wide variety of applications like: general conveying of glass bottles one-way and return, PET bottles and other plastic containers, jars, cans 2- and 3-piece, crates, plastic containers, boxes, shrink-wrapped packages.
Product Portfolio
Rexnord offers a comprehensive of conveyor products which include
Metal TableTop chain
Plastic TableTop chain including LBP and Supergrip
Plastic MatTop chain in standard, small pitch and heavy duty alternatives.
Magnetflex Corner tracks as well as alternatives like Tab and Bevel curves
Machined and moulded sprockets
High performance polymer materials & economic alternatives for less demanding applications
Pack and case conveying that offers flexibility of line configurations and total system cost efficiencies can significantly improve productivity at the dry end of filling lines. At the same time, brand extensions, innovative packaging, and light weight packaging materials are driving more demanding performance in pack and case handling. Cases and packs must be protected from damage even as they move rapidly out of case packers and shrink wrap machines and into, around, and out of curves.
That’s why Rexnord’s case and package handling conveying chains come in our modular small pitch, lightduty 15mm 1500 Series to medium duty 25.4mm pitch 1000 Series to the heavy-duty 1 in pitch 1005 Series in both versions for general conveying and in Super Grip / RubberTop™ versions for metering, incline, decline and braking applications. Furthermore the programm includes a comprehensive portfolio of Sideflexing MatTop chains like the versatile 1200-series MatTop. For accumulating conveyor the LBP (Low Backline Pressure) chains offers a solution to a large variety of applications.
With the Rexnord original Heavy Duty TableTop chains for packaging conveying, no other company provides the breadth of conveying solutions for your case and package handling requirements.
Rexnord products are known for their reliable performance in though conditions and challenging applications due to their robustness in design and drive technology. In container making therefore Rexnord products are often the preferred choice for applications like vacuum elevators, high speed (magnetic) conveyors, UV applications, high temperature applications and inspection conveyors.
Rexnord Material innovation
On top Rexnord offers the most comprehensive material portfolio in the market to meet an extensive variety of application requirements. Several applications in glassworks and container making lines combine an abrasive environment with the need for smooth container handling. Often these applications can not be easily lubricated to neutralize the effect of the hard abrasive particles in the environment. Therefore specialized materials can be part of a custom made solution. This is why, besides several proven specialized high performance materials like WX, HP and PS, Rexnords material portfolio is now completed with DKA aramid reinforced material.
Processing and packaging food faster with a lower life-cycle cost, less downtime, and reduced product waste requires people, technology, and processes working together to make plant efficiency and productivity the number one goal.
Conveying technology in this respect is a vital part in every food processing plant. As conveying chain and components come into direct contact with food during processing, they strongly contribute to plant process hygiene. Easy-to-clean conveying chain, based on sound hygienic design, contributes to better food safety while at the same time reducing costs through more effective cleaning. Further the reliability and robustness of the chain strongly contribute to the up time of the processing line.
Rexnord food conveying chain technology and food-safe material innovations offer high productivity solutions for food applications throughout each food manufacturing plant. That is why Rexnord’s 510, 1010, 1200 and 2010 Series MatTop® Chain, with their foodgrade design and easy-to-clean features, can be an important part of a robust and effective food safety program in every food processing plant.
Rexnord’s automotive solutions build on more than 100 years of conveying technology experience across multiple industries. From the mechanical press to the final inspection conveyors, Rexnord has developed low maintenance modular chain solutions for your applications. By assessing your individual needs and objectives, Rexnord’s skilled engineers will help you obtain the lowest Total Cost of Ownership (TCO), resulting in significant cost savings by improving operational safety, efficiency and productivity.
Rexnord 6990 Series Hybrid MatTop Chain
The 6990 Series Hybrid MatTop Chain (patent pending) is designed for automotive conveyors with high loads or frequent load variations (people movers). The steel structure in the chain creates stiffness and strength enabling the chain to be used in conveyors with lengths over 328-feet (100m) (moving people, vehicles or a combination of the two).
Rexnord 3120 Series MatTop Chain
The 3120 Series MatTop Chain is primarily used for industrial type applications: car washes, skid handling, people movers, pallet handling, and automotive parts handling. The sturdy design is molded in high-strength acetal material and utilizes Rexnord’s Twistlock pin retention system.
Rexnord 3180 Series MatTop Chain
Rexnord recognizes the importance of opportunities to easily and economically convert from existing technology in skid applications and has developed the 3180 Series MatTop Chain. These chains are suitable for 3.2 inch (81mm) skid conveyors, allowing the skids to be aligned mechanically before transferring to the next conveyor.
Successful processing in tunnel pasteurizers, warmers and coolers requires highly reliable, controlled conveying through the tunnel pasteurizer, and smooth container transfers at the infeed and outfeed. To have the highest conveying chain reliability, to eliminate product waste from tipped or broken containers, and to achieve durable conveying performance, Rexnord’s 2000-series USP MatTop chain and the Rexnord’s 9200 series Fortrex Stainless Steel MatTop Chain are specifically designed for superior performance in the demanding environment of pasteurizers, warmers and coolers.
DTS-C Dynamic In- and Outfeed Transfer
DTS-C patented by Rexnord combines special transfer combs and in/outfeed chains to the main Rexnord Pasteurizer belt for full self clearing transfers. This eliminates the dead plate area and ensures a continuous product flow eliminating back line pressure and potential product damage.
USP Ultra Stabilized Polypropylene Material
USP material is a unique formulation of stabilizers and anti-oxidants which protects the chain’s polypropylene material from degradation due to heat and/or chemicals. The USP material increases the reliability throughout the chain life cycle and helps to avoid the risk of unscheduled downtime.
PosiTrack centre guides
Patented integrated center guiding lugs ensure optimum chain tracking and keeps the chain sides from touching the tunnel structure, and eliminates the need to lock sprockets on the shaft.