REXNORD - MARBETT - MCC
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Code Numbers for 2000- and 2500-Series
10 | 76 | 3 | 22 | 991 | 39 | 34 | 1905 | 75 | 46 | 2819 | 111 | 58 | 3734 | 147 | 70 | 4648 | 183 | 82 | 5563 | 219 |
11 | 152 | 6 | 23 | 1067 | 42 | 35 | 1981 | 78 | 47 | 2896 | 114 | 59 | 3810 | 150 | 71 | 4724 | 186 | 83 | 5639 | 222 |
12 | 229 | 9 | 24 | 1143 | 45 | 36 | 2057 | 81 | 48 | 2972 | 117 | 60 | 3886 | 153 | 72 | 4801 | 189 | 84 | 5715 | 225 |
13 | 305 | 12 | 25 | 1219 | 48 | 37 | 2134 | 84 | 49 | 3048 | 120 | 61 | 3962 | 156 | 73 | 4877 | 192 | 85 | 5791 | 228 |
14 | 381 | 15 | 26 | 1295 | 51 | 38 | 2210 | 87 | 50 | 3124 | 123 | 62 | 4039 | 159 | 74 | 4953 | 195 | 86 | 5867 | 231 |
15 | 457 | 18 | 27 | 1372 | 54 | 39 | 2286 | 90 | 51 | 3200 | 126 | 63 | 4115 | 162 | 75 | 5029 | 198 | 87 | 5944 | 234 |
16 | 533 | 21 | 28 | 1448 | 57 | 40 | 2362 | 93 | 52 | 3277 | 129 | 64 | 4191 | 165 | 76 | 5105 | 201 | 88 | 6020 | 237 |
17 | 610 | 24 | 29 | 1524 | 60 | 41 | 2438 | 96 | 53 | 3353 | 132 | 65 | 4267 | 168 | 77 | 5182 | 204 | 89 | 6096 | 240 |
18 | 686 | 27 | 30 | 1600 | 63 | 42 | 2515 | 99 | 54 | 3429 | 135 | 66 | 4343 | 171 | 78 | 5258 | 207 | |||
19 | 762 | 30 | 31 | 1676 | 66 | 43 | 2591 | 102 | 55 | 3505 | 138 | 67 | 4420 | 174 | 79 | 5334 | 210 | |||
20 | 838 | 33 | 32 | 1753 | 69 | 44 | 2667 | 105 | 56 | 3581 | 141 | 68 | 4496 | 177 | 80 | 5410 | 213 | |||
21 | 914 | 36 | 33 | 1829 | 72 | 45 | 2743 | 108 | 57 | 3657 | 144 | 69 | 4572 | 180 | 81 | 5486 | 216 | |||
Materials
Product | Material Chain | Material Pin |
STEEL SLATBAND CHAINS | ||
10-Series | AISI 430 (1.4016) special 17% chrome stainless steel for improved corrosion resistance, wearlife and strength | AISI 431 (1.4057) |
60-Series | Special chrome-nickel stainless steel for excellent sliding properties, improved corrosion resistance, long wearlife and high strength | AISI 431 (1.4057) |
60-Series HB | Special chrome-nickel stainless steel for excellent sliding properties, improved corrosion resistance, long wearlife and high strength | AISI 431 (1.4057) hardened |
66-Series XHB | Special chrome-nickel stainless steel for excellent sliding properties, improved corrosion resistance, long wearlife and high strength | Special alloy Process hardened |
SSC SSR | OPTI-Plus patented alloy of ferritic chrome-nickel stainless steel, for high strength and great wear resistance | AISI 431 (1.4057) |
SS 805/815/881 | Austenitic chrome-nickel stainless steel with properties similar to 18/8 material, offering good chemical resistance | Austenitic stainless steel |
SS 802/812 | Ferritic chrome stainless steel for mix of good wear life and high strength | AISI 431 (1.4057) |
S SC | Thorough hardened carbon steel, for glassworks and other dry, abrasive applications, offering extremely high working loads and superior wear resistance | Hardened carbon steel |
SSB 815 | Austenitic stainless steel with a very high chemical resistance for corrosive environments where strong acids or bases are present. As nearly non-magnetic it is used in applications where magnetism of the chain can cause malfunctioning of the system | Austenitic stainless steel |
Rubber top | Special elastomere with a hardness of 70 Shore A | |
Plastic Slatband Chains | ||
XL | Internally lubricated, extra low friction acetal for improved wearlife and high strength. Colour: light brown | Stainless steel (1.4057) |
LF | Low Friction acetal (POM) and special blend of lubricants for reduced wear up to 15% over plain acetal; intended for high-output applications at moderate to high speeds. Colour: light brown | |
HP | High Performance internally lubricated acetal (POM), for reduced wear up to 40% over plain acetal; intended for dry running or reduced lubrication and high-speed applications. Colour: Braun | |
| Advanced performance polymer alloy designed specifically for run dry applications. Colour: grey | |
BWX | Polyamide composite for extended wear life in abrasive circumstances up to five times compared to plain acetal; to be used in dry running glass handling applications and when the chain is subjected to sand and dirt. Colour: Black | |
LBP | Wear resistant, extra low friction XLA-acetal with special selflubricating additives. Colour: anthracite Rollers are made of special wear resistant and sound absorbing plastic; colour: aubergine. Roller shafts: stainless steel AISI 304 (1.4301) | |
SuperGrip | Wear resistant polyester. Colour: anthracite. Rubber top material: special elastomere with a hard- ness of 70 Shore A. Colour: aubergine | |
XLG | Internally lubricated, extra low friction acetal for improved wearlife and high strength; FDA approved. Colour: green-blue | |
DKA | Aramide reinforced acetal (POM) for wet or dry abrasive conditions, offering enhanced wear properties over plain acetals in combination with the low friction of a lubricated material. This material is available on request for a selected range of TableTop products. | |
MR | Melt resistant nylon PA. Formulated to be used in applications where conveying hot products may cause chain top surface to melt. Colour: black | |
CRS | Polyester formulated to reduce or eliminate material degradation in application where chemicals such as chlorine and phosphorous are present at moderate concentrations. Colour: grey | |
PLATE TOP CHAINS | ||
Base chain Plate Top | Standard: Carbon steel | |
SS: Stainless steel | ||
LF acetal (POM) and special blend of lubricants for reduced wear up to 15% over plain acetal. Colour: light brown | ||
HP internally lubricated acetal (POM) for reduced wear up to 40% over plain acetal. Colour: grey | ||
BWX Polyamide composite for extended wear life in abrasive circumstances up to five times compared to plain acetal. Colour: Black | ||
WPC Polycarbonate offering resistance to product dropped into the chain. Colour: white | ||
Product Material Belt
Plastic Modular Conveyor Belts
AS Acetal with improved electrical conductive properties, reducing the build-up of static electricity. Colour: black WHT* Polypropylene for high temperature applications. Colour: white
BHT* Polypropylene for high temperature applications. FDA-approved. Colour: blue
BLT* Polyethylene for low temperature applications; high impact resistance. Colour: blue
SMB* Acetal for high pressure and high speed, due to the hard surface; good abrasion resistance. Colour: blue BSM* Acetal with high resistance against wear and superficial damage. Colour: black
BYSM Acetal with high resistance against wear and superficial damage. Colour: black with yellow end modules
HP High Performance internally lubricated acetal (POM), for reduced wear up to 40% over plain acetal; intended for dry running or reduced lubrication and high-speed applications. Colour: Braun
HT Polypropylene for applications with high temperatures; good chemical resistance. Colour: beige
LF Low Friction acetal (POM) and special blend of lubricants for reduced wear up to 15% over plain acetal; intended for high-output applications at moderate to high speeds. Colour: light brown
Advanced performance polymer alloy designed specifically for run dry applications. Colour: grey
TCF Tough Composite Friction material with high strength and excellent impact and chemical resistance for high-speed case incline or decline conveyors. Colour: light grey
USP Ultra Stabilized Polypropylene to increase reliability and prolong wear life in high temperature, chemically-aggressive pasteurizer, warmer and cooler applications. Colour: green
WLT* Polyethylene for low temperature applications; high impact resistance. Colour: white
WSM Acetal for high pressure and high speed, due to the hard surface; good abrasion resistance. Colour white
Polyamide composite for extended wear life up to five times compared to acetal materials; to be used in dry running glass handling
BWX
Materials
applications where abrasive shards of glass can wear other materials rapidly; it can also be used in applications where the belt is subjected to sand and dirt. Colour: Black
DKA Aramide reinforced acetal (POM) for wet or dry abrasive conditions, offering enhanced wear properties over plain acetals in combi- nation with the low friction of a lubricated material. This material is available on request for a selected range of TableTop products.
XLA Internally lubricated, extra low friction acetal for improved wearlife and high strength. Colour: anthracite
XLG Internally lubricated, extra low friction acetal for improved wearlife and high strength; FDA approved. Colour: green-blue
XP Wear resistant polypropylene with excellent long term heat stability – up to 104°C – and a very good chemical resistance; FDA approved. Colour: light green
MR Melt resistant nylon PA. Formulated to be used in applications where conveying hot products may cause chain top surface to melt.
Colour: black
CRS Polyester formulated to reduce or eliminate material degradation in application where chemicals such as chlorine and phosphorous are present at moderate concentrations. Colour: grey
DTS-C® transfer Super tough reinforced polyamide, wear and abrasion resistant, extra high strength. Colour: black
Finger transfer 2500 Mounting block: MCC 1001; high grade mix of UHMWPE. Colour: black Fingers: Reinforced BPR-Polypropylene. Colour: green-blue Profile fingerplates 1000/2000 Stainless steel AISI 304 (1.4301)
Wearstrip MCC 3500 Special lubricated polyamide for superior PV-rating. Colour: grey-black Wearstrip MCC 3600 Polyester based plastic for direct food contact; FDA-approved. Colour: white
Multiflex and Case Conveyor Chain
HP | High Performance internally lubricated acetal (POM) for reduced wear up to 40% over plain acetal. Colour: brown | Stainless steel | |
LF | Low Friction acetal (POM) and special blend of lubricants for reduced wear up to 15% over plain acetal. Colour: light brown | Stainless steel 1700 K: zinc plated stainless steel | |
WX | Polyamide composite for extended wear life in abrasive circumstances up to five times compared to plain acetal. Colour: light green | Stainless steel | |
WLF | Low Friction acetal (POM) and special blend of lubricants for reduced wear up to 15% over plain acetal. Colour: white | Stainless steel 1700 K: zinc plated stainless steel | |
AC | Armor Clad acetal with hardened steel top plates | Zinc plated | |
BWX | Polyamide composite for extended wear life in abrasive circumstances up to five times compared to plain acetal. Colour: black. | Stainless steel 1700 K: zinc plated stainless steel | |
Corner disc Hub | Reinforced Polyamide HP Low Friction acetal (ND 1700 FL/TR): brass (880) | ||
XL | Internally lubricated, extra Low Friction acetal for improved wearlife and high strength. Colour: light brown | AISI 431 (1.4057) | |
NC | Wear resistant, special acetal. Colour: white | AISI 301 (1.4310) | |
BL | Acetal. Colour: blue, RAL 5005 | AISI 301 (1.4310) | |
WPP | Chemical resistant and high temperature water resistant polypropylene with glass fibers. Colour: white |
* Comply with the relevant requirements as laid down in: Framework Regulation (EC) 1935/2004 (dated 27-10-2004). EU Commission Regulation (EU) 10/2011 relating to plastic materials (tested according to EC Directive 97/48/EC; Migration testing (2nd amendment of 82/711/EEC) and EC Directive 85/572/EC; List of simulants).
Part | Material |
Curves | |
Combi-X Curves | Combi-X curves are made with a hybrid structure, using a stiff plastic base part and inserts which are in contact with the chains made of ULF (ultra low-friction) special RAM extruded. UHMWPE with solid lubricants. This structure results in lower friction and longer guide wear life meaning less energy consumption and lower maintenance cost. The design is Patent Pending. |
Upper part of Combi-A and CIP-curves | MCC 1200, ultra high molecular weight polyethylene, for optimum wear and abrasion resistance with a high molecular weight. Colour: aubergine |
Upper part of Combi-G curves | MCC 2000, ultra high molecular weight polyethylene, with specially integrated ceramic additives, for superior abrasion resistance with a high molecular weight. Colour: green-yellow |
Upper part of Combi-S curves | MCC 3500, special polyamide for optimum wear resistance in dry running lines where plastic chains run at high speeds. Colour: sulphite grey |
Upper part of Combi-L curves | MCC 3000, ultra high molecular weight polyethylene, for noise reduction and high PV limits with a high molecular weight. Colour: Blue |
All return parts | MCC 1002, high grade mix of ultra high molecular weight polyethylene, for good wear and abrasion resistance with a high molecular weight. Colour: black |
Cover plates | Stainless steel AISI 430 (1.4016) |
Screws | Stainless steel |
Inserts (optional) | Brass |
Return guide shoe | MCC 1200, ultra high molecular weight polyethylene, for good wear and abrasion resistance with a high molecular weight. Colour: black |
Tubes in CIP-curves | Stainless steel AISI 303 (1.4305) |
Nozzles in CIP-curves | Stainless steel AISI 303 (1.4305) |
Tab curves - inserts (optional) | MCC 1003, ultra high molecular weight polyethylene, for good wear and abrasion resistance. |
Sprocket | Material |
Sprockets and Idlers for Tabletop Chains | |
N/NS/NSH/SSW/SIW | Super tough reinforced polyamide, wear and abrasion resistant |
KU(S)/KXT/NSX(T)/NX(T)/SD/SS/SI | Polyamide |
ST | Carbon steel |
Bolts | Stainless steel AISI 304 (1.4301) |
Inserts | Brass |
Materials
Industry applications
For the most demanding bottling and container applications, there is no substitute for the performance and productivity of Rexnord TableTop and MatTop Chains. Since 1938, with the ground-breaking 815 TableTop stainless steel straight-running chain, Rexnord has pioneered innovation in beverage and food conveying that has inspired loyalty and driven specification for Rexnord conveyor chains from customers around the globe.
Line efficiency
Smooth container flow at high speeds is essential to increase line efficiency and preventing product damage. Especially when moving from multiple to single lanes or the reverse, the gentle slide of bottles across ultra-flat, highly polished stainless steel Rexnord chain can contribute significantly to the quality and efficiency of your beverage production line.
Applications in beverage
Rexnord products cover a wide variety of applications like: general conveying of glass bottles one-way and return, PET bottles and other plastic containers, jars, cans 2- and 3-piece, crates, plastic containers, boxes, shrink-wrapped packages.
Product Portfolio
Rexnord offers a comprehensive of conveyor products which include
Metal TableTop chain
Plastic TableTop chain including LBP and Supergrip
Plastic MatTop chain in standard, small pitch and heavy duty alternatives.
Magnetflex Corner tracks as well as alternatives like Tab and Bevel curves
Machined and moulded sprockets
High performance polymer materials & economic alternatives for less demanding applications
Pack and case conveying that offers flexibility of line configurations and total system cost efficiencies can significantly improve productivity at the dry end of filling lines. At the same time, brand extensions, innovative packaging, and light weight packaging materials are driving more demanding performance in pack and case handling. Cases and packs must be protected from damage even as they move rapidly out of case packers and shrink wrap machines and into, around, and out of curves.
That’s why Rexnord’s case and package handling conveying chains come in our modular small pitch, lightduty 15mm 1500 Series to medium duty 25.4mm pitch 1000 Series to the heavy-duty 1 in pitch 1005 Series in both versions for general conveying and in Super Grip / RubberTop™ versions for metering, incline, decline and braking applications. Furthermore the programm includes a comprehensive portfolio of Sideflexing MatTop chains like the versatile 1200-series MatTop. For accumulating conveyor the LBP (Low Backline Pressure) chains offers a solution to a large variety of applications.
With the Rexnord original Heavy Duty TableTop chains for packaging conveying, no other company provides the breadth of conveying solutions for your case and package handling requirements.
Rexnord products are known for their reliable performance in though conditions and challenging applications due to their robustness in design and drive technology. In container making therefore Rexnord products are often the preferred choice for applications like vacuum elevators, high speed (magnetic) conveyors, UV applications, high temperature applications and inspection conveyors.
Rexnord Material innovation
On top Rexnord offers the most comprehensive material portfolio in the market to meet an extensive variety of application requirements. Several applications in glassworks and container making lines combine an abrasive environment with the need for smooth container handling. Often these applications can not be easily lubricated to neutralize the effect of the hard abrasive particles in the environment. Therefore specialized materials can be part of a custom made solution. This is why, besides several proven specialized high performance materials like WX, HP and PS, Rexnords material portfolio is now completed with DKA aramid reinforced material.
Processing and packaging food faster with a lower life-cycle cost, less downtime, and reduced product waste requires people, technology, and processes working together to make plant efficiency and productivity the number one goal.
Conveying technology in this respect is a vital part in every food processing plant. As conveying chain and components come into direct contact with food during processing, they strongly contribute to plant process hygiene. Easy-to-clean conveying chain, based on sound hygienic design, contributes to better food safety while at the same time reducing costs through more effective cleaning. Further the reliability and robustness of the chain strongly contribute to the up time of the processing line.
Rexnord food conveying chain technology and food-safe material innovations offer high productivity solutions for food applications throughout each food manufacturing plant. That is why Rexnord’s 510, 1010, 1200 and 2010 Series MatTop® Chain, with their foodgrade design and easy-to-clean features, can be an important part of a robust and effective food safety program in every food processing plant.
Rexnord’s automotive solutions build on more than 100 years of conveying technology experience across multiple industries. From the mechanical press to the final inspection conveyors, Rexnord has developed low maintenance modular chain solutions for your applications. By assessing your individual needs and objectives, Rexnord’s skilled engineers will help you obtain the lowest Total Cost of Ownership (TCO), resulting in significant cost savings by improving operational safety, efficiency and productivity.
Rexnord 6990 Series Hybrid MatTop Chain
The 6990 Series Hybrid MatTop Chain (patent pending) is designed for automotive conveyors with high loads or frequent load variations (people movers). The steel structure in the chain creates stiffness and strength enabling the chain to be used in conveyors with lengths over 328-feet (100m) (moving people, vehicles or a combination of the two).
Rexnord 3120 Series MatTop Chain
The 3120 Series MatTop Chain is primarily used for industrial type applications: car washes, skid handling, people movers, pallet handling, and automotive parts handling. The sturdy design is molded in high-strength acetal material and utilizes Rexnord’s Twistlock pin retention system.
Rexnord 3180 Series MatTop Chain
Rexnord recognizes the importance of opportunities to easily and economically convert from existing technology in skid applications and has developed the 3180 Series MatTop Chain. These chains are suitable for 3.2 inch (81mm) skid conveyors, allowing the skids to be aligned mechanically before transferring to the next conveyor.
Successful processing in tunnel pasteurizers, warmers and coolers requires highly reliable, controlled conveying through the tunnel pasteurizer, and smooth container transfers at the infeed and outfeed. To have the highest conveying chain reliability, to eliminate product waste from tipped or broken containers, and to achieve durable conveying performance, Rexnord’s 2000-series USP MatTop chain and the Rexnord’s 9200 series Fortrex Stainless Steel MatTop Chain are specifically designed for superior performance in the demanding environment of pasteurizers, warmers and coolers.
DTS-C Dynamic In- and Outfeed Transfer
DTS-C patented by Rexnord combines special transfer combs and in/outfeed chains to the main Rexnord Pasteurizer belt for full self clearing transfers. This eliminates the dead plate area and ensures a continuous product flow eliminating back line pressure and potential product damage.
USP Ultra Stabilized Polypropylene Material
USP material is a unique formulation of stabilizers and anti-oxidants which protects the chain’s polypropylene material from degradation due to heat and/or chemicals. The USP material increases the reliability throughout the chain life cycle and helps to avoid the risk of unscheduled downtime.
PosiTrack centre guides
Patented integrated center guiding lugs ensure optimum chain tracking and keeps the chain sides from touching the tunnel structure, and eliminates the need to lock sprockets on the shaft.