Type designation

Keypad DBG60B

Standard keypad for parameterization, data management, startup, and diagnostics

Encoder interfaces DEH11B

– Motor encoder connection: TTL, RS422, sin/cos and HIPERFACE encoders

– Distance encoder connection: TTL, RS422, sin/cos and HIPERFACE encoders

DER11B

– Motor encoder connection: Resolver

– Distance encoder connection: TTL, RS422, sin/cos and HIPERFACE encoders

DEH21B

– Motor encoder connection: TTL, RS422, sin/cos and HIPERFACE encoders

– Distance encoder connection: SSI absolute encoder

DEU21B

– Motor encoder connection:

TTL, HTL, RS422, sin/cos, HIPERFACE, SSI, CAN, EnDat 2.1 encoders

– Distance encoder connection:

TTL, HTL, RS422, sin/cos, HIPERFACE, SSI, CAN, EnDat 2.1 encoders

DIP11A

– Motor encoder connection: TTL, RS422, sin/cos and HIPERFACE encoders

– Distance encoder connection: SSI absolute encoders

DIP11B

– Distance encoder connection: SSI absolute encoder

– Extension of digital inputs and outputs: 8x inputs, 8x outputs

Fieldbus connection

– DFE32B / DFE33B

– DFE24B

– DFP21B

– DFC11B / DFD11B

– DFI11B / DFI21B

– DFS11B / DFS21B

– PROFINET IO / Modbus TCP + EtherNet/IP™

– EtherCAT

– PROFIBUS DPV1

– CANopen / DeviceNet™

– INTERBUS / INTERBUS-FOC

– PROFIsafe via PROFIBUS / PROFIsafe via PROFINET

MOVISAFE safety monitor

– DCS31B

– DCS21B + DFS12B

– DCS21B + DFS22B

Safe movement/position monitoring, safe inputs and outputs up to PL e according to EN ISO 13849-1 and

– for “safe motion/position monitoring”

– for “safe movement/position monitoring and communication” (PROFIsafe/PROFIBUS)

– for “safe movement/position monitoring and communication” (PROFIsafe/PROFINET)

Extension for inputs and outputs

– DIO11B

8x digital inputs and 8x digital outputs; 1x analog differentiation; 2x analog outputs

MOVI-PLC controller

– DHE21B/DHE41B

– DHF21B/DHF41B

– DHR21B/DHR41B

– External option: UHX71B

– MOVI-PLC advanced, Ethernet interface

– MOVI-PLC advanced, Ethernet / PROFIBUS / DeviceNet™ interface

– MOVI-PLC advanced, Ethernet / PROFINET/ Modbus TCP / EtherNet/IP™ interface

– Compact controller:

- MOVI-PLC power: IEC-61131-3 programmable motion and logic controller or

- CCU power: parameterizable application controller

Other

– DRS11B

– USB11A

– UWS21B

– Synchronous operation card

– Interface adapter for connection to a PC via USB interface

– Interface adapter for connection to a PC via RS232 interface

Engineering software MOVITOOLS MotionStudio

The MOVITOOLS MotionStudio program package allows you to conveniently start up, configure and run diagnostics for MOVITRAC B frequency inverters and MOVIDRIVE B application inverters.

Regenerative power supply MOVIDRIVE MDR60A 15 kW – 160 kW MOVIDRIVE MDR61B 160 kW – 315 kW

The regenerative power supply can supply multiple units with power using a central line connec- tion. In regenerative mode, the power is fed back into the supply system. Using MDR60A/MDR61B saves energy and reduces installation work.

Braking resistors type BW

BW series braking resistors are available for regenerative operation of the MOVITRAC B frequency inverters and MOVIDRIVE B drive inverters. Using an integrated temperature sensor, the resistor can be protected without external monitoring.

Line choke type ND

ND series line chokes increase the overvoltage protection of inverters. This is an important characteristic in rough industrial power supply systems, especially if the inverter is installed near a supply transformer.

Line filter type NF

The NF line filter series is available for EMC-compliant installation according to EN 61800-3. They suppress interference emission on the line side of inverters. These line filters ensure that limit value class C1 is maintained on the supply end.

Output choke type HD

HD series output chokes suppress interference emitted from unshielded motor cables.

They enable the motor to meet limit value class C1 requirements in accordance with EN 61800- 3 in EMC-compliant installations. Output chokes provide an alternative to shielded motor cables in EMC-compliant installations.

Output filter type HF

HF series output filters are sine filters that smooth out the output voltage of inverters. Output filters are used for group drives to suppress discharge currents in motor cables and for long motor cables to prevent voltage peaks.

Can be used with product series

– MOVIDRIVE B: 0.55 – 315 kW

– MOVITRAC MC07B: 5.5 – 75 kW

Features

Energy balance

Braking energy from the load cycle is no longer converted into heat energy but is fed back into the grid.

Energy recovery is particularly interesting for applications with a high energy potential of lowering/ deceleration movements of the load cycle, such as gantry cranes, storage/retrieval systems or lifting/lowering applications.

Regenerative power supply:

For central energy supply and recovery

– Used for central energy supply and recovery to supply the connected drive inverters with energy

– Several MOVIDRIVE B inverters are connected in a DC link system

– Energy is exchanged between the drive axes and excess braking energy is fed back into the power supply system

Regenerative power supply: Function as a brake module (only MDR60A0150)

– Using the regenerative power supply unit as brake module means the connected inverters are not supplied with energy but only the braking energy is fed back into the power supply system

– DC link supplied via the integrated input rectifier on the drive axis

– Braking energy released during the application is fed back into the power supply system

– The regenerative power supply unit is selected based on the braking energy released during the application, drive inverters are selected based on the motor load i cost-optimized overall system

– Example:

- Power rating of drive inverters: 30 kW

- Power rating of regenerative power supply unit: 15 kW

Advantages

– Reduced overall energy consumption

– Reduced CO emissions

2

– Reduced energy costs

– Cost-efficient installation

– No investment in braking resistors

– No braking resistors need to be installed outside the control cabinet

– No heating of the environment or of the control cabinet through braking resistors

– Saves control cabinet space and expenditure for ventilation

MOVIDRIVE

type MDR..

Connection voltage V

Power range kW

Line current IN A

Overload capacity

MDR60A0150-503-00

Size 2

3x AC 380 V – 500 V

15

– 15

As a centralized supply and regenerative power supply unit

– 22

As a brake module

– 150% for 60 s

As a centralized supply and regenerative power supply unit

– 37 kW for 50 s

As a brake module peak braking power

MDR60A0370-503-00

Size 3

37

66

150% for 60 s

MDR60A0750-503-00

Size 4

75

117

150% for 60 s

MDR60A1320-503-00

Size 6

132 – 160

260 (at 160 kW)

150% for 60 s

max. continuous power 125%

MDR61B1600-503-00

Size 7

160 – 315

250

MDR61B2500-503-00

Size 7

400

Features

– Energy-efficient and optimized overall concept:

MOVIDRIVE B product series extended by regenerative power supply units and corresponding motor inverters in the power range from 160 to 315 kW

– Particular interesting for applications with potential energy, such as in hoists, cranes and gantries, or in trolleys with high kinetic energy produced through electrical braking

Functions

– Used as central regenerative power supply for connected standard inverters or motor inverters

– Energy is fed back into the grid when the application is operating as a generator, e.g. during electrical braking

– Braking energy is no longer converted into heat but is fed back into the grid for further use

Advantages

– Significant reduction of the overall energy consumption / of CO emissions / of energy costs

2

– No braking resistors are required

- No investment costs for braking resistors

- No installation effort for external braking resistors

- No heating up of the environment through braking resistors

– Sinusoidal line current = controlled energy recovery

– With coated printed-circuit boards as standard for demanding ambient conditions

– Simple installation and wiring: integrated PWM filter / integrated choke / integrated and automatic DC link precharge / in- tegrated line contactor

– Modular power section, which means not the entire unit needs to be replaced in the event of service

– EMC limit value class C3 (EN 61800-3) with the standard unit

- On supply system end: without any measures i no external line filter necessary

- On motor end: with shielded motor cables and output choke

Type designation

MDR61B1600-503-00/L

MDR61B2500-503-00/L

Connection voltage

3x AC 380 V – 500 V

Nominal power kW

160

250

Line current/nominal motor power IN A

250

400

Maximum continuous power

125% I

N

Overload capacity

150% I for 60 s

N

External accessories for control cabinet installation

– Mounting base

– Air duct

– Connection kit

– Touch guard (IP20 kit)

– DC link coupling

Line connection V

3x AC 380 – 500

Nominal power kW

10, 25, 50, 75 kW at 250% for 1 s

Line connection V

3x AC 380 – 500

Nominal power kW

50, 75 at 250% for 1 s

Line connection V

3x AC 380 – 480

Nominal power kW

50, 75 at 200% for 1 s

Supply

Directly from DC link

Nominal power

3× 10 A, limited to 600 W total power

Output current A at 8 kHz

2, 4, 8, 12, 16, 24, 32, 48, 64, 100 at 250% for 1 s

Communication interfaces

PROFIBUS, EtherCAT

Encoder interfaces motor encoder

Hiperface, Resolver, TTL, sin/cos, Endat 2.1

Encoder interfaces distance encoder

Hiperface, TTL, HTL, sin/cos, Endat 2.1, SSI

safety

Functional safety

– MXA80 without integrated functional safety

– MXA81: Safe Torque Off (STO) up to cat. 3 according to EN 954-1 and PL d to EN ISO 13849-1

– MXA82: Safe Torque Off (STO) up to cat. 4 according to EN 954-1 and PL e to EN ISO 13849-1

– Optional MOVISAFE UCS..B safety module: Drive safety functions (SLS, SDI, SLP, etc.) according to EN 61800-5-2

Communication gateway

DeviceNetTM, Profibus, Profinet, EtherNet/IPTM, Modbus TCP

Data management

Via memory card, automatic data set download when replacing the axis module

Integrated motion controller

Programmable in IEC 61131, parameterizable functionalities

Encoder and distance encoder card XGH11A

– Multi-encoder card for motor and distance encoder Hiperface, Endat 2.1, sin/cos

– Incremental encoder simulation

– ± 10 V analog input

– DC 24 V supply

Encoder and distance encoder card XGS11A

– Like XGH11A, additional for SSI encoders

Input/output card XIA11A

– 4 DI, 4 DO

– 2AI, 2 AO, 12-bit resolution

– DC 24 V supply

Input/output card XIO11A

– 8 DI, 8 DO

– DC 24 V supply

Communication interface XFP11A

PROFIBUS IO fieldbus interface, up to 12 Mbaud

Communication interface XFE24A

Fieldbus interface for connection to EtherCAT networks

XSE24A

communication interface

System bus option card for expansion to EtherCAT-compatible system bus SBusPLUS

MOVI-PLC controller

– DHE21B/DHE41B

– DHF21B/DHF41B

– DHR21B/DHR41B

– UHX71AB

– MOVI-PLC advanced, Ethernet interface

– MOVI-PLC advanced, Ethernet / PROFIBUS / DeviceNet™ interface

– MOVI-PLC advanced, Ethernet / PROFINET/ Modbus TCP / EtherNet/IP™ interface

Compact controller:

– MOVI-PLC power: IEC-61131-3 programmable motion and logic controller or

– CCU power: parameterizable application controller

Engineering software MOVITOOLS MotionStudio

The MOVITOOLS MotionStudio program package allows you to conveniently start up, configure and diagnose the MOVIAXIS multi-axis system.

Braking resistors type BW

BW series braking resistors are available for the regenerative operation of the MOVIAXIS multi- axis system. Using an integrated temperature sensor, the resistor can be protected without external monitoring.

Line choke type ND

ND series line chokes increase the overvoltage protection of the MOVIAXIS multi-axis system. This is an important characteristic in rough industrial power supply systems, especially if the

inverter is installed near a supply transformer.

Line filter type NF

The NF line filter series is available for EMC-compliant installation according to EN 61800-3. They suppress interference emission on the line side of inverters. These line filters ensure that limit value class C1 is maintained on the supply end.

Sine-shaped regenerative power supply modules MXR80A

– In regenerative operating states, the braking energy is fed back into the supply system

– Energy supply and energy recovery are sinusoidal with cos φ = 1

– Almost complete avoidance of supply harmonics

– No interference of sensitive electronic devices in direct vicinity

– Determination of energy flow, detailed diagnostic information

– Controlled DC link voltage independent of link voltage

Block-shaped regenerative power supply modules MXR81A

– In regenerative operating states, the braking energy is fed back into the supply system

– Inexpensive alternative to sinusoidal regenerative power supply if the supply system conditions are stable

– Automatic deactivation of the recovery during motoring operation

– Emergency braking resistor can be connected

MXC80A

capacitor module

– DC link energy is absorbed or supplied with up to 50 kW

– Up to 1000 W can be stored in the module

– The charging of the module is actively via charging connection

– With adequate project planning, the braking energy can be completely recycled for the next travel task

– There is no need for braking resistors

– Especially suited for cycles with small drives

MXP81A

compact power supply module

– Combination of 10 kW power supply module and 250 Ws capacitor module

– Especially cost-effective and space-saving with small systems

– Size-optimized braking resistor is already integrated in the module

Designation

Maximum output current (A)

MMD60B019-5A3-4-00

19.0

MMD60B024-5A3-4-00

24.0

MMD60B036-5A3-4-00

36.0

Motor

MOVIAXIS MMD60B designation

019

024

036

CM71L, n = 4 500 min-1

n

-

X

X

CM90L, n = 4 500 min-1

n

-

-

X

CM112L, n = 1 200 min-1

n

-

-

X

Decentralized frequency inverter for mounting close to the motor

X

X

X